Face Mask Production Machine

Disposal Face Mask Production Machine

Product introduction 

The production line realizes the fully automated production of flat masks, mainly including coil material feeding, folding and pressing, nose bridge tendon material feeding, mask forming, mask cutting, ear band feeding and welding, and finished product unloading. The entire production process to the finished mask. The produced masks are comfortable to wear, no pressure, good filtering effect of the masks, fit the face shape of people, and can be used in medical, electronics, mining, construction and other industries.

The line is controlled by PLC and touch screen. The main conveyor is conveyed by single-phase motor.

The Main Function

The production line of this equipment is mainly composed of a main body machine, a flap conveying line and two ear band welding machines. After the main body machine outputs the mask body, the mask body sheet is conveyed to the turning mechanism by a conveyor belt structure. The reversing mechanism is used to flip the mask plate onto the belt connected to the ear band machine, and then the mask sheet is conveyed to the front of the ear band machine by the conveyor belt, and the mask sheet is placed on the ear band machine by pressing down the cylinder. In the faceplate of the mask, the earband welding of the mask is subsequently completed by the earband machine, thereby completing the production of a flat outer earband mask product. The automatic line layout is as shown below, and the whole line is a one-for-two structure.

Main Feature:

Good welding effect and low failure rate;

Efficient production speed, up to about 90-120 tablets per minute, continuous production for 24 hours;

Computer PLC programming control, servo drive, high degree of automation;

Photoelectric detection of raw materials to avoid errors and reduce waste;

Friendly man-machine interface, equipment abnormality and lack of material alarm, screen guidance to deal with abnormalities quickly.

Technical Parameters:

Equipment List:

1), Mask body production machine; 2), mask rewinding machine; 3), mask ear band welding machine

Compressed air 0.5 ~ 0.8MPa, after primary drying and filtering Use flow rate: about 400L / Min

Use environment

Working temperature: 0 ~ 40 ºC Humidity: 5 ~ 38% HR No flammable gas, corrosive gas No dust in the workshop (not less than 100,000)

Flat mask one drag two production line:

* This set of equipment is connected by a film making machine, a film forming shunt, and two ear band welding machines.

Specifications

High speed automatic one drag two mask machine

The high-speed fully automatic one-to-two mask machine is a fully automatic disposable flat mask production equipment.

The HRG-KZ-01A mask machine can * produce disposable flat masks. After processing, it can be sterilized in accordance with the surgical mask standard before it can meet the application requirements.

Introduction of Plane Masks:

1. Plane masks are divided into: two layers of non-woven masks, three layers of non-woven masks, and four layers of activated carbon masks.

Size: 17.5 × 9.5cm (adult), 15 × 9cm (child).

Flat mask raw materials:

2 layers of masks: non-woven fabric, bridge of nose, ear hook.

3-layer masks: non-woven fabric, tendon bridge, ear hook, filter cotton (filter paper).

Activated carbon masks: non-woven fabric, nasal bridges, ear hooks, filter cotton (filter paper), activated carbon cloth.

Flat mask classification: outer ear with flat mask, inner ear with flat mask, strap type flat mask

The main application scope of flat masks: Ear-hook elastic masks are mainly used in food factories, electronic instrument factories, pharmaceutical factories, beauty salons, and home health care. Bandage masks are mainly used in the medical and health industry, especially for surgery.

What equipment is needed to produce flat masks

1. Semi-automatic production process:

Requires a flat mask film making machine and at least two pieces of ear band welding machine.

If producing a mask mask machine, a mask mask welding machine is required

Machine matching: 1 flat mask film making machine, 2 ear band welding machines or mask strapping machines.

Efficiency: 120-150 tablets per minute for flat mask film making machine, 40-50 tablets for ear band welding machine.

2. Fully automatic production process:

Need to use: one drag two plane mask all-in-one machine (optional according to capacity), one drag three plane mask all-in-one machine (optional according to capacity)

effectiveness:

One for two machine: 80-110pcs / min

One to three machine: 110-150pcs / min

3.Why a film machine needs to be equipped with 2-3 ear band welding machines?

The flat mask is a combination of a mask body and an earband. Traditional mask equipment refers to the body machine that is responsible for forming and playing the mask body and the earband machine that is responsible for welding the earband. The efficiency of the body machine is high (120-150 Piece / minute), the ear band welding machine is relatively low (40--60 pieces / minute). In order to achieve the perfect match of the output of the body machine and the ear band welding machine, we generally recommend a body machine to customers with 2 to Three ear band welding machines. In a fully automatic integrated device, generally one mask body machine is also connected to two or three ear band welding machines.